FULLY AUTOMATIC DIGITAL PRODUCTION LINE
Smart casting the future, one-click molding
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We adopt invesment precision casting and a variety of machining technologies
We can provide our own heat treatment, surface treatment and a full range of inspection services to ensure product quality. These additional capabilities help us to provide a one-stop solution that allows us to guarantee competitive pricing, timely delivery and high quality.
The products mainly include aircraft engine turbine discs, guide vanes, turbine blades, guide vanes, compressor impellers, front casings, turbine casings, housings and other parts. The products are mainly used in turbofan engines and turbojet engines with thrusts ranging from 10KW to 3000KG, as well as turboshaft engines and turboprize engines below 1000KW.
The products mainly include turbine blades, turbine guide , guide vanes, casings and other parts. The products are mainly used in new energy vehicles, ship power, natural gas pipeline power, distributed energy and power generation fields, and the power range of product applications ranges from 50KW to 35MW.
The products mainly include radial turbine, axial turbine, radial nozzle ring, axial nozzle ring, turbine blade and other parts of turbocharger. The products are mainly used in the fields of shipbuilding, railway, power generation, etc. The specification range of product production: the maximum single piece diameter can reach 600MM, and the maximum single piece weight can reach 50KG.
Customized processing of high-temperature alloy products mainly adopts vacuum casting to cast products according to customer drawings and technical specifications, and then performs subsequent machining to complete the final product delivery.
Customized processing of stainless steel products mainly adopts vacuum casting and investment casting to cast products according to customer drawings and technical specifications, and then performs subsequent machining to complete the final product delivery.
Customized processing of machined parts mainly adopts forgings, profiles and plates according to customer drawings and technical specifications, and uses lathes, three-axis machining centers, four-axis machining centers, five-axis machining centers, cylindrical grinders, high-power grinders, dynamic balancing machines, three-coordinate measuring machines, optical measuring instruments, 3D scanners and other equipment to complete the finished product processing and delivery of parts.
Establishment
Plant area
Employees
Total assets of company
Annual output of precision casting
The world's top 500 enterprises cooperation
Full process chain database management system Equipped with a multi-dimensional process database cluster, it achieves breakthrough unlimited product level compatibility and unlimited process formula management, perfectly adapting to the flexible production needs of multiple varieties and small batches.
Build a full-factor process database such as slurry rheological properties database, shell material performance database, and environmental parameter history database to achieve full-process traceability and intelligent retrieval of key parameters in the shell making process.
Smart production control platform Integrate intelligent scheduling engine and real-time production dashboard, and completely solve the process congestion problem through the dynamic optimization algorithm of the hanging chain, and realize independent process parameter configuration and precise drying time control of a single hanging point.
Support mixed-line production mode of multiple categories of products, equipped with ERP/MES standardized data interface to ensure seamless connection with enterprise-level management system.
Digital twin visualization system Based on three-dimensional virtual mapping technology, the production line digital twin is constructed. Operators can monitor the equipment operation status and process execution progress in real time through the interactive interface, and achieve intelligent operation and maintenance of "remote perspective and full control".
Innovative drying technology system The world's first multi-dimensional dynamic drying device integrates the revolution/rotation composite motion mode and the gradient temperature control system, and cooperates with the bottom blowing/side blowing directional wind field technology to overcome the industry problem of the difference in drying on the leeward side of the shell, and improves the drying efficiency by 40% while reducing the crack rate to below 0.3%.
Internet of Things traceability management system RFID intelligent identification technology is applied, and anti-interference radio frequency tags are used to achieve product traceability throughout the life cycle. Compared with the traditional barcode system, the recognition accuracy rate is increased to 99.99%, providing a reliable data foundation for flexible manufacturing.
Drone
Boats
Aerospace
Energy Power
Petrochemical Industry
Medical Equipment
